Case Study 4

Automation for Manufacturing system for Microspheres


Automation of multistep microsphere manufacturing process –

  • Control, monitoring and alerting of critical process parameters with common database
  • A full Auto Batch process
  • 21CFR Complaint System


  • Control Panel with Redundant CPU 416-5H.
  • WinCC V7.5 (65535 Tag) Redundant SCADA.
  • WinCC Audit for capturing the operator actions at every terminals and generating records from the server Computer.
  • Central user management.
  • Alarm, Audit, Cycle, and User management records from the Server Computer.